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Capabilities

Operations + Systems Engineering

Ops Systems Engineering Hero

We work with clients to harness their full productivity potential.

Harnessing our passion for problem solving and expertise in lean production principles, Ghafari designs high-performing operations and facilities where teams, systems, and technology work in unison. We work with clients to elevate their productivity and efficiency, exploring integrated solutions and Industry 4.0 technologies that add value to complex operating environments.


We offer expertise in industrial engineering, simulation modeling, packaging engineering, material handling systems, process mechanical and controls engineering, and asset management.

#3
We’re ENR’s #3 engineering firm serving the manufacturing sector.
Industrial Engineering

Our industrial engineers draw on lean best practices to help our clients streamline their processes, reduce costs, enhance quality, and accelerate delivery. Our areas of expertise range from process development, facility planning, and productivity improvement consulting to lean implementation, labor analysis, materials management, and discrete event simulation.

Ops Systems Engineering Body 1 Industrial
Ops Systems Engineering Body 2 Packaging
Packaging Engineering

Our packaging team engineers designs that facilitate lean material movement and production processes. The result is decreased product damage, optimized material presentation, and reduced supply chain costs. Our integrated services include packaging assessment audits, concept and packaging design, development of a Plan for Every Part (PFEP), density studies, prototype and testing coordination, and procurement, change management, and on-site support.

Material Handling Systems

We have designed thousands of miles of material handling systems and other specialty transfer equipment. Our expertise encompasses the full spectrum of automated material handling and storage systems, high-speed sortation systems, and conveyors.

Ops Systems Engineering Body 3 Material Handling
Ops Systems Engineering Body 4 Process Mechanical
Process Mechanical Engineering

Our process mechanical engineers navigate automation and tooling integration, process support systems, and other installation challenges to increase client productivity. Our involvement includes mechanical process systems, industrial ventilation systems, fume and dust collection, paint finishing systems, tank farms and specialty fluids, powder pneumatic conveyance, as well as supplier readiness, equipment demobilization / relocation, and operational due diligence support.

Process Controls Engineering

Our controls engineers and equipment design specialists partner with our process mechanical team to unify individual components into sophisticated systems. We apply expertise in key control areas, such as smart factory information systems, monitoring systems, power distribution design, supervisory controls / data acquisition, and safety and quality systems.

Ops Systems Engineering Body 5 Process Controls
Ops Systems Engineering Body 6 Asset Management
Asset Management

We support our clients in assessing the current condition and remaining useful life of their assets. This assessment forms the basis for effective maintenance and replacement strategies that are backed by a thorough analysis of key operational metrics. Our comprehensive methodology considers the performance of facilities, processes, equipment, and controls to evaluate critical productivity measures such as life cycle, utilization, capacity, and throughput along with production targets and costs. Working together, we recommend data-driven strategies to help guide our clients’ capital expenditure and operational expense planning.

Operations + Systems Engineering Projects

Operations + Systems Engineering Specialists

We are a partner to our clients.

Our interdisciplinary team combines a well-balanced blend of Operations + Systems Engineering expertise and cutting-edge project execution to provide our clients with greater quality, transparency, and efficiency.

Meet Our Specialists
Ops Systems Engineering Specialists

Interested in collaborating with us? Drop us a note. We’d love to hear from you.